A Gulf refinery operator walks through a live digital twin of the plant before sending crews into the field.
inspection time reduction
Average briefing-to-field time dropped from 3.5 hours to 2.1 hours across 12 inspection cycles post-launch.
orientation incidents post-launch
No navigation or orientation-related near-misses recorded in the 6 months following rollout, down from 3 in the prior 6-month period.
new crew ramp speed
New operators reached solo-inspection competency in an average of 4 days versus 9 days historically.
The challenge
The client was running manual walk-arounds for every pre-inspection briefing — print maps, verbal briefings, and on-site orientation before crews touched a single valve. Scheduling delays cascaded from poor spatial familiarity, and new crew members needed multiple site visits before operating independently. The EHS team estimated preventable downtime at roughly one shift per inspection cycle.
The solution
MosaicXR built a Unity-based digital twin of the refinery's critical inspection zones, fed from existing P&ID data and a photogrammetry scan. Crews walk through the twin in a pre-brief session, tag equipment with inspection notes, and arrive on-site knowing exactly what they will encounter. The twin is updated after each cycle, becoming more accurate over time.
Send us the brief. We’ll tell you honestly whether XR is the right fit — and what the outcome metric would look like.